Your operation has reached the point where you need a pallet jack. Maybe you are replacing an old one, adding equipment for a growing workload, or buying your first pallet jack for a new facility. Either way, the next question is the same: what should you actually look for?
The answer is more than capacity. Your load weight, pallet size, aisle space, frequency of use, and handling process all matter. This guide takes you through each of them so you can narrow down the right pallet jack without guessing.
Quick Decision — 4 Checks Before You Buy
Answer these four questions first. They cover the decisions that drive almost every pallet jack purchase.
1How heavy are your loads?
All manual models handle up to 5,500 lbs or 6,600 lbs. The electric E-1000 is rated at 4,400 lbs. Always choose a capacity above your heaviest regular load, not right at it.
2Manual or electric?
Short moves and tight budgets = manual. Long travel routes, high daily volume, or reducing operator fatigue = electric. Manual with scale = if you weigh loads as part of the workflow.
3Do you need to weigh loads?
No = Arrow manual or E-1000 electric. Yes = Tyson 750 with built-in scale. Yes, plus printed weight records = Tyson 850 with built-in scale and printer.
4What do your pallets look like?
All four models use 27" x 48" forks with different specifications. Confirm your pallets allow fork entry at this height before ordering.
What Is a Pallet Jack and What Does It Do?
A pallet jack is a wheeled material handling tool designed to lift and move palletised loads across flat surfaces. The forks slide under the pallet. The hydraulic system raises the load just enough to clear the floor. The operator then moves the load to where it needs to go.
Pallet jacks are transport tools, not stacking tools. They lift a load a few inches off the ground for movement, not for racking or elevated storage. Every model in our range is built for this purpose across warehouse, manufacturing, logistics, and distribution environments.
Did You Know
All four pallet jacks in our range share the same 48" x 27" fork configuration and PU wheels. The fork size fits most standard North American pallets. PU wheels are non-marking and suited to indoor warehouse floors including epoxy, sealed concrete, and polished surfaces.
Manual or Electric — Which One Actually Fits Your Operation?
This is the most important decision in the buying process. Manual and electric pallet jacks move the same loads but demand very different things from the operator and the operation.
| Factor | Manual Pallet Jack | Electric Pallet Jack |
|---|---|---|
| How it works | Operator pumps handle to lift, pushes to move | Motor handles lift and travel |
| Best for | Short moves, lower daily volume | Long routes, high daily volume, less fatigue |
| Operator effort | High — full manual operation | Low — motorised drive and lift |
| Charging required | No | Yes — lithium battery, approx. 2 hours |
| Maintenance | Minimal | Motor is maintenance free |
| Upfront cost | Lower | Higher |
| Models available | Arrow, Tyson 750, Tyson 850 | Tyson E-1000 |
Pro Tip — When electric pays back
If operators move pallets frequently or over longer routes, powered travel and lifting can reduce manual effort and make daily handling easier.
Watch Out
The electric E-1000 has a capacity of 4,400 lbs, lower than the manual models at 5,500 lbs and 6,600 lbs. If your loads regularly exceed 4,400 lbs, electric is not the right option for your operation.
How Much Capacity Do You Actually Need?
Every pallet jack has a rated maximum capacity. The right choice is one that comfortably covers the heaviest regular load you expect to move. Never exceed the rated capacity of the pallet jack.
Use your heaviest regular load as the starting point:
| Heaviest Regular Load | Models to Consider |
|---|---|
| Up to 4,400 lbs | Tyson E-1000, Arrow, Tyson 750 or Tyson 850 |
| 4,400 to 5,500 lbs | Arrow, Tyson 750 or Tyson 850 |
| 5,500 to 6,600 lbs | Tyson 750 or Tyson 850 |
The Tyson E-1000 is rated for 4,400 lbs, the Arrow handles up to 5,500 lbs, and the Tyson 750 and 850 are rated for 6,600 lbs. If your loads vary, base your choice on the heaviest load you regularly handle rather than your typical load.
Pro Tip — Capacity and lifespan
Don't choose a pallet jack based only on the average weight of your loads. If your operation regularly handles heavier pallets, choose a model with a capacity that covers those loads. This gives you more flexibility as your workload changes.
Do You Need a Built In Scale or Printed Weight Records?
If weighing pallets is part of your workflow, the Tyson 750 and 850 both add a built in digital scale with 1.1 lb weighing accuracy. The key difference is whether you also need a printed record.
| Feature | Tyson 750 | Tyson 850 |
|---|---|---|
| Capacity | 6,600 lbs | 6,600 lbs |
| Built in scale | ✓ | ✓ |
| Weighing accuracy | 1.1 lbs | 1.1 lbs |
| Weight display | ✓ | ✓ |
| Integrated printer | ✗ | ✓ |
| Best for | Weighing loads | Weighing + printed records |
Quick decision:
-
Need weight readings only? Choose the Tyson 750.
-
Need printed weight records? Choose the Tyson 850.
If none of these apply to your operation, the Arrow or E-1000 without a scale is the simpler and lower-cost choice.
Tyson 750 or Tyson 850 — What Is the Difference?
Both the Tyson 750 and Tyson 850 include a built-in digital scale at 1.1 lbs accuracy on a 6,600 lbs capacity jack. The difference is one feature: the Tyson 850 has an integrated printer. The 750 weighs and displays. The 850 weighs, displays, and prints a weight record.
| Feature | Tyson 750 | Tyson 850 |
|---|---|---|
| Capacity | 6,600 lbs | 6,600 lbs |
| Scale accuracy | 1.1 lbs | 1.1 lbs |
| Built-in scale | Yes | Yes |
| Built-in printer | No | Yes — prints weight records |
| Hydraulic pump | BF hydraulic pump | BF hydraulic pump |
| Handle | Ergonomic loop handle | Ergonomic rubber handle |
| Battery | 6V 4.5Ah (scale display only) | 6V 4.5Ah (scale display only) |
| Best for | Weighing during material handling | Weighing plus printed documentation |
Pro Tip — When the printer matters
If your operation produces shipping documentation, weight-based billing records, or compliance paperwork, the Tyson 850 removes a manual step from the process. If you only need the weight reading, the Tyson 750 provides the scale without the printer.
What Do the Wheels Tell You About Floor Compatibility?
All four models run on PU (polyurethane) wheels. PU is the standard choice for indoor warehouse floors because it is non-marking, quieter than nylon, and easier on epoxy, sealed concrete, and polished surfaces.
| Model | Steering Wheels | Load Wheels | Steering Arc |
|---|---|---|---|
| Arrow Manual | 7" PU | 3" PU | 190° |
| Tyson E-1000 | PU | PU | 180° |
| Tyson 750 | 7.09" PU | 2.76" PU | Not specified |
| Tyson 850 | 7.09" PU | 2.76" PU | Not specified |
The Arrow has the widest steering arc at 190°, making it the most maneuverable manual option in tight aisles. The E-1000 follows at 180°. If your operation involves constant pivoting in narrow bays, the steering arc matters more than it initially appears.
Pro Tip — Floor protection
PU wheels will not mark or scratch epoxy or sealed concrete floors. If your facility has sensitive flooring, all four models are appropriate.
Battery and Charging: What to Know Before Going Electric
The Tyson 750 and 850 use a 6V 4.5Ah battery as part of their weighing system. The E-1000 uses a lithium battery for its electric drive system. Understanding the difference matters before making the purchase decision.
| Battery Detail | Arrow Manual | Tyson 750 and 850 | Tyson E-1000 |
|---|---|---|---|
| Battery present | No | Yes — 6V 4.5Ah | Yes — lithium |
| Powers | Nothing | Scale display only | Drive motor and lift |
| Charge time | N/A | Standard charge cycle | Approx. 2 hours |
| Lifting method | Manual hydraulic | Manual hydraulic | Electric motor |
Did You Know
The scale batteries in the Tyson 750 and 850 only power the display panel. The lifting mechanism on both models is still fully manual hydraulic.
Which Pallet Jack Is Right for Your Operation?
Use this table to match your situation to the right model before looking at individual product specs.
| If your operation looks like this... | Choose this model |
|---|---|
| Manual operation, high capacity, no scale needed | Arrow Manual | SKU 555012 | 5,500 lbs |
| High volume, long travel routes, reduce operator fatigue | Tyson E-1000 Electric | SKU 555009 | 4,400 lbs |
| Manual operation, need to weigh loads, no printing needed | Tyson 750 | SKU 555039 | 6,600 lbs with scale |
| Manual operation, weigh loads and print weight records | Tyson 850 | SKU 555006 | 6,600 lbs with scale and printer |
What Each Model Offers — Full Specifications
Here is a closer look at what each model offers, from capacity and fork size to power and weighing features. Order directly or pick up locally at 5Seconds Brand.
| 🔧Arrow Manual Pallet Jack | SKU 555012 | 5,500 lbs • Type: Manual • Capacity: 5,500 lbs • Forks: 27" x 48" | Single fork width: 6.3" | Fork thickness: 2.9" • Includes: GPS tracker and wheel stopper Best for: High capacity manual operation with no charging requirement. Best for short to medium moves across standard warehouse, manufacturing, and distribution environments. |
|---|
| ⚡ Tyson E-1000 Electric Pallet Jack | SKU 555009 | 4,400 lbs • Type: Fully electric • Capacity: 4,400 lbs • Forks: 27" x 48" Best for: High-volume operations with long travel routes and regular pallet movement. Reduces operator fatigue significantly compared to manual operation. The load limit is 4,400 lbs. |
|---|
| ⚖️ Tyson 750 Pallet Jack with Digital Scale | SKU 555039 | 6,600 lbs • Type: Manual with built-in digital scale • Capacity: 6,600 lbs • Forks: 27" x 48" Best for: Operations that require weighing loads during material handling without a separate floor scale. No printer — weight is displayed on LCD display only. |
|---|
| ⚖️ Tyson 850 Pallet Jack with Digital Scale and Printer | SKU 555006 | 6,600 lbs • Type: Manual with built-in digital scale and integrated printer • Capacity: 6,600 lbs • Forks: 27" x 48" • Battery: 6V 4.5Ah (powers scale and printer — lifting is manual) Best for: Operations that require weighing and printed weight records for shipping, freight billing, or compliance documentation. Moves, weighs, and prints in a single workflow. |
|---|
Full Comparison at a Glance
Full specification comparison across the complete range.
| Spec | Arrow Manual | Tyson E-1000 | Tyson 750 | Tyson 850 |
|---|---|---|---|---|
| Operation | Manual | Electric | Built-in Scale | Built-in Scale |
| Capacity | 5,500 lbs | 4,400 lbs | 6,600 lbs | 6,600 lbs |
| Fork size | 27" x 48" | 27" x 48" | 27" x 48" | 27" x 48" |
| Wheels | PU | PU | PU | PU |
| Steering arc | 190° | 180° | N/A | N/A |
| Built-in scale | No | No | Yes — 1.1 lbs accuracy | Yes — 1.1 lbs accuracy |
| Built-in printer | No | No | No | Yes |
| Battery | None | Lithium — 2 hr charge | 6V 4.5Ah | 6V 4.5Ah |
| GPS tracker | Included | Not Listed | Not Listed | Not Listed |
| SKU | 555012 | 555009 | 555039 | 555006 |
Conclusion
By this point the decision should be clear. Capacity, operation type, fork fit, and whether the workflow needs weighing or printing — those four things point to one model. Trust what the job actually demands and order accordingly.
All four models are available for direct order or local pickup at 5Seconds Brand. Local pickup available in Atlanta.
Frequently Asked Questions
What is the difference between the Tyson 750 and Tyson 850?
Both are manual 6,600 lb pallet jacks with a built in digital scale and 1.1 lb accuracy. The 850 adds an integrated printer for weight records. The 750 only displays the weight.
Can I use the electric E-1000 for heavy loads?
The E-1000 is rated for 4,400 lbs. For heavier loads, choose the Arrow at 5,500 lbs or the Tyson 750 or 850 at 6,600 lbs. Never exceed the rated capacity.
Do all four models fit standard pallets?
Yes. All four have 27" × 48" forks for most standard North American pallets. The Arrow and E-1000 lower to 3", while the Tyson 750 and 850 lower to 3.54".
Are the Tyson scale batteries the same as the E-1000 battery?
No. The Tyson 750 and 850 use a 6V 4.5Ah battery whilst the E-1000 uses a lithium battery to power its drive and lift system.
Which pallet jack should I choose?
Choose the Arrow for manual handling up to 5,500 lbs, the E 1000 for powered handling up to 4,400 lbs, the Tyson 750 when you need built in weighing, or the Tyson 850 when you also need printed weight records.